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Kung Fu Maintenance Interactive Menu ~ A.C. 101

The Year is A.C. 101 ~ Welcome to Kung Fu Maintenance Land.

Welcome to my Kung Fu Maintenance A.C. 101 video interactive. You can watch a video discourse on each component of the air conditioner system by clicking on the part or part title in this interactive video menu.

Some of the videos for parts I am still developing and editing. I will add them to the mix as they are completed. Hope you like it. Please do mention it to some friends.

These videos discuss each parts role in the air conditioner system. The thermostat, disconnect, time delay fuses, breaker, contactor, run capacitor, start capacitor, fan motors, compressor, hard start kit, compressor protector (time delay, delay on break, delay on make), filter driers, accumulator, refrigerants, wiring, terminal leads, wire connectors, door switch, fan relay, blower wheel, evaporator coil, restrictive devices (capillary tubes, thx valves etc…), condensor, schrader valves, ports, critical seals, shut offs, thermal switches, directional switches, start, common, run, leads, compressor, hermetic, fans, baffles, gauges, high side (gas, pressure,), low side(liquid, suction), tubing, ACR copper, air handlers, relays, solenoids, air filters, condensate drains, condensate pans, gravel wells, french drains, all working together to take the heat off of you and bring you cold air.

I hope these videos treat you well like a cool glass of lemonade on a blistering hot day. A bit of rejuvenation. So far all of these videos were made on over one hundred degree days. They can’t all be easy, but I’ll settle for a few. I am happy to pass on and share my experiences with you so that your experiences can be a bit easier through understanding. I am out to save you time, money, energy, headache, and backache.

~I hope to hear about or see you gaining some nice ground~

~~Kung Fu Maintenance~~~

~~James H. Klovach~

Posted by Kung Fu Maintenance in Air Conditions, The KFM Blog, Tips, 1 comment

KFM Reasonings to Choose Dupont ISCEON R-438A Over R-410A

While R410A air conditioning puts out more cooling BTU’s it often uses more electrical energy in the short and/or long run.

R410A equipment often has a higher amp draw requiring wiring upgrades, larger breakers, larger wires, larger electrical whips, and fuses etc…

Often evaporator coils and line sets need to be replaced to accommodate the higher pressures that R410a uses.

ISCEON® MO99™ (alternatively called R-438A) retrofit has far less of an environmental impact.

R-22 system does not need to be flushed when retro fitting to ISCEON MO99. For R-410A retrofit, system must be flushed and oil changed.

For ISCEON MO99 retrofit, oil does not need to be replaced. R-410A uses a different oil type (poe (polyester) oil) that will not mix right with R-22’s oil type (mineral oil) and so oil must be changed.

ISCEON MO99 can be used with existing R-22 condensors and evaporators as long as Schrader valves and or seals are replaced. (ISCEON MO99 refrigerant causes seals that have been using R-22 to shrink.) R-410A uses higher pressures and should not be used with R-22 compressors so whole condensers are usually replaced, seals and all.

ISCEON M099 has a lower operating temperature at the compressor and is slightly easier on the compressor the heart of the air condition system.
Both R410A and ISCEON MO99 are not going to be phased out thru the Montreal Protocol like R-22 in 2020.

ISCEON M099 does not damage the ozone layer. (At least not like cows do! Or R-22)

Of course all of this is debatable and that should be interesting so let’s get at it. If you have some ideas why you think R-410A (or another refrigerant) is the way to go I would love to hear them. Alternatively, if you have any more points about the benefits of ISCEON MO99 (R438A) that would be cool. Share your experiences here on The KFM Blog as a response. If I think they are worthy I will post them as long as things are kept clean. Fair Enough?

~~~ Keep it Cool ~ Keep It Real ~~~

~~~~~~~~~~ Kung Fu Maintenance ~~~~~

 

Posted by Kung Fu Maintenance in Air Conditions, The KFM Blog, Tips, 2 comments

Seven Smart Steps to Lower Cooling Bills, Improve Air Quality, and Preserve Air Condition Units

Clean Condensor Coils.

First pull the A/C disconnect and discharge the capacitor. Next rinse the coils with a garden hose and hand sprayer (make sure the spray is not too strong to avoid bending the condenser fins) starting from the inside fins thru the lid, spray as much of the dirt to the outside. Avoid getting the fan condenser motor wet but do rinse off the blades as needed. Next clean off the outside of the fins with the spray spraying straight but angle downward. Avoid spraying sideways to prevent bending the fins. Next apply the coil cleaner with a garden sprayer or by following manufacturer’s recommendations. Wait manufacturers recommended time (usually about five minutes) and rinse the coils inside and out thoroughly.

Mechanics and Methods of Air Conditioner Repair

Artwork diagram from the book Kung Fu Maintenance

Clean Evaporator Coils.

A no rinse evaporator coil cleaner is the easiest way to clean the evaporator coil. Spray it on the coils turn on the evaporator coil. Reset the panel door turn on the A/C and wait the manufacturers recommended time (usually between five and thirty minutes).

Replace  Air Filters.

Replace filters every three months and every month if possible during higher use seasons. If you or a family member suffer from allergies use a HEPA filter. HEPA stands for high efficiency particle arrestor. The HEPA filter catches smaller particles so your noses and lungs don’t have to.

Clear Condensate Pans, Drains,  and Lines.

Use a wet dry vacuum to vacuum out the pan and lines. On some systems you may need to hook up a smaller hose to the wet dry suction to get better access to the pan. You can make a quick rig for this with a small length of plastic hose and duct tape. Just insert two to three foot length of hose into wet dry vacuum suction hose end and duct tape in place wrapping the tape around the union covering all gaps (makeshift reducer coupling).

Add Condensate Tablets to Drain Pans.

Good condensate pan tablets contain rust and mold inhibitors. They also contain an anti-coagulant that keeps the dirt from clumping together and clogging your condensate drain. They will help preserve the life of your condensate drain pan as well as help keep the air you and your guests are breathing healthier and better smelling.

Tape all Areas of Air Leakage at Air Handler.

Apply HVAC foil tape or other HVAC rated tape to seal any open joints. Use an old dollar bill or a paper towel to locate any air leakage whether blowing out or sucking in. Hold the dollar bill or paper by one end and see if the other end is affected, either sucked towards or blown away from the air handler when you move it around the system. That is a one dollar or less air leak locator. Seal off any leakages with tape to improve the efficiency of the system.

Check for Fifteen to Twenty Degree Split.

Turn on the system and wait five to ten minutes for the pressures to equalize. Test the temperature going in the intake vent and then test the temperature coming out of one of the registers. If you have two thermometers, set one up at each, and take your readings. If your reading coming out of the register is fifteen to twenty degrees cooler then the air being sucked into the intake then your refrigerant charge is ok. If not then your system will need to be charged and the refrigerant leak located (most often at a Schrader valve, I cover this and many other factors in my book Kung Fu Maintenance). If you are not EPA certified you will need the services of a qualified HVAC technician.

~~~ Stay Cool ~~

~~~~~~ Kung Fu Maintenance ~~~~~

Posted by Kung Fu Maintenance in Air Conditions, The KFM Blog, Tips, 0 comments